About: I grew up top top a farm whereby we had to be an extremely self sufficient and also DIY. Tough work and making and fixing what we had actually or required is a way of life. Much more About tjdux »


You are watching: How to make an axle for a cart

This a a knockoff the the steel carts that are sold at all significant home shop for roughly $100.00+ bucks. Ns love to go by the mantra work smart not hard. I use my hand truck and also 4 wheel furniture dollies and my large trailer every the time. For me this cart fills a niche room for getting large items through the little gate in mine yard and also things favor that. This is a hefty duty dare that will be good for relocating concrete, rocks, gravel, bags that material, buckets of drywall share compound. In ~ 24 inches vast it could even go through a doorway if needed.Materials Needed2x4 lumber...I got some that mine indigenous store as soon as I ran out of leftovers indigenous concrete forms.either 4 or 6 Pnumatic wheels. Many of mine came from rubbish or cheap at harbor freight too many of great wood screws At few 5/8 bolts and lock nuts and washers A 4 inch lengthy 1/2 bolt and also some fender washers and a lock nutA few nylon washers the o.d. Fit 1/2 bolt. 2 washers should be larger fender washers and one smaller. See action 3.


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I started with a basic box frame. Nothing an elaborate here. Simply a rectangle v three lengthy braces. I made that 24x57 inches. I initially planned to do it a in the name 2x4 feet to buy a .25 paper of plywood because that the deck but when I checked out buy the plywood my local hardware store had a paper 24x57 laying approximately so i figured why not. This extra length is why I added the second rear axle.I have always been a fan of semi trucks and also dump van so i conceptually designed my hand dare thr same. This go allow an ext weight than a traditional 4 wheel cart however does create sideways friction when turning, specifically sharp turns.The rear wheels are just 2x4 vertical towers and also then blocking style bracing. Over there isn"t any super complicated engineering. Just acquire the horizontal pack vertical come the wheels. I didn"t use any, yet triangle bracing would more than likely be a great upgrade. This functions fine. (see final step)


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I gained 4 the the wheels and also axles native a trashed garden water tap cart. Ns was originally only going to use the 4 yet when I expanded the length I purchase 2 much more from harbor freight for $4.00 every wheel. Rather of full axles a simple 5/8 customs bolt with lock nuts functions great. I used bolts because that the wheels i bought.


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To make the front wheel steer is the many compiclated part of the wagon. I did ample study online and came up v a pair options. The most experienced and complex route is dubbed Ackerman steering. Ackerman steering provides a series of tie rods and control rods that renders for a many of different moving parts. More parts equals an ext expense and also I wanted cheap.My creativity told me a bearing lime a lazy Susan or the swivel ~ above a swivel caster would work fine however I couldn"t find one the was going to fit on a 2x4.Finally it came under to a an easy king pin design. I supplied a half inch bolt that runs vertically through the prior of the cart. Rather of round bearings i opted for basic nylon washers lubricated with oil to save friction down. I supplied three washers, a large one, a tiny one and a large one as a type of sandwich. I figured the big ones in ~ the top would organize tight to the wood and also spin aginst the tiny one. This does work well. I supplied it number of times currently and the spins good even with a many weight on it.Honest review...Metal washers would probably work just as well. Wood on hardwood will create a ton the friction but metal on steel will more than likely be fine. Or a metal and nylon combo. Sandwich two huge metal fender washers around one nylon washer. That would certainly be a an excellent and cheaper option.


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The steering kingpin system is literally simply attached to the framework with screws. The king pin separates the axle frame from the wagon frame. You re welcome refer to picture notes for an ext clarification. The prior axle structure is just some 2x4 boxing. L frames help to develop 2 direction strength. To save the axle from slide I offered some cheap water tap clamps. The pull take care of is attached with a gate hinge to allow vertical swing. Ns originally provided a jaw 2x2 little it cracked under heavy load therefore it will certainly be changed with steel. A great hickory shovel manage would most likely work much much better than what ns used. I will certainly be replacing it v 16 gauge square stole tubing bolted to the hinge. The pull take care of is shorter than the whole frame for this reason it have the right to be save under the frame.




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I poured a concrete pad because that a building I"m building and had a small form about 44 inches square set up because that the overabundance concrete to be uses. I set the small form in my back driveway reasoning I would have the ability to easily relocate it through my typical trailer....Nope full fail. It weighs around 700 pounds therefore there was no way I might flip that onto the high trailer deck. I essential to relocate the pad under the hill from mine driveway to a structure I"m working on about 500 feet away. It"s approximately 4 standard residence lots plus fifty percent of mine with the alley.So I acquired a crow bar under it to lift it around 2 inches. Insert 2x4. Usage bar on another board come lift a couple more inches. Repeat until I can gain my automotive jack under it. Jack it up and also insert jack stand. Repeat till all 4 corners are supported through Jack stands. Now is the fun part... Roll cart under slab. Jack up one side eliminate stands. Same for various other side. Bam 700 pounds the concrete slab on my small cart. Will certainly it move???YES. It in reality rolled well. The pnumatic wheels room rated in ~ 300 pounds a peice. In concept I can put 1800 pounds on the cart however I doubt the wood structure will handle it or even the wheels space actually the tough. Sorry ns didn"t prevent to take numerous photos throughout the yes, really move. Between excitement and also physical job-related I just kept rolling(pun intended). To trust me this wagon hauls lol. Ns am impressed.I have also used that to move a couple large metal cabinets with stainless steel counters(salvaged from a restaurant remodel) approximately myb) ago yard that are ending up being a summer canning kitchen. They only weighed a pair hundred pounds and also the wagon preformed flawlessly.I only had actually a couple of difficulies. One the weak 2x2 ns was utilizing as a take care of cracked. I supplied a heavy C clamp to organize it together to end up what ns needed however this will probably be replaced with stole tubing.Second 2 tires started leaking air and caused it to want to skew turn off direction and also not roll well with level tires. The offered tires will need some fresh tubes. No large deal. I simply used my air bubble store filling up the flats.I do it and got it turn off the same way it go on. Goes come show basic tools have the right to move large loads easily. No need for hefty equipment.